In the knitwear industry, infrastructure plays a key role in order to meet shipment deadlines.
Our garment production unit is spacious and well ventilated. It is equipped with imported machines that meet international standards. Our key equipment includes high-speed sewing machines that offer impeccable stitching quality and durability. We have our production operation in 5 different locations. Exclusive sampling line, merchandising, planning, purchase, accounts, logistics and admin departments function in the head office.
We have around 750 sewing machines with a work area of 130,000 square feet. With this installed capacity, we can sew about 600,000 flawless garments per month. We maintain ISO 9001:2000 Standards in all our production/process units.
We have an in-house material testing lab which is equipped with the necessary quality control machines and tools to test the knit fabric and garments before bulk production. We test the physical characteristics of the raw materials and finished garments. We test the finished products on the following parameters: after wash, print durability, GSM, shrinkage, pH value, yarn count, strength and small parts pulling test.
We have a centralised cutting unit with Assyst Bullmer machines, one cutter and 3 spreaders of 24 meter length. We cut a minimum of 24,000 pieces per day. Before conducting bulk cutting, we ensure all measurements are correct by running a pilot production in the cutting room. We also have CAD markers made with zero buffers to increase efficiency. We achieve an average of 80% efficiency in our cutting room.
Our printing division is installed with 5 chest printing machines and a 24 mtr Table. We are capable of printing non PVC, glitter, foil, high density, and discharge prints. We can print up to 12 colours. Our printing production capacity is around 6,000 pieces per day.
Our embroidery division is located inside our cutting unit. The unit is installed with Tajima 3 machines. We are capable of doing plain, appliqués, puff, sequence and embroidery with an installed capacity of 5,000 pieces per day. We have:
1 x 20 head and 1 x 18 head, 12 colour machine also with double colour sequins.
1 x 8 head and 12 colour machine also with double colour sequins.
These machines allow us to fulfil all kinds of our embroidery needs in knitted garments.